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廢熱回收方案
產(chǎn)品名稱:空壓機成套節(jié)能方案
產(chǎn)品品牌:開山空壓機
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專線:189 8007 9001
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  • Solution Outline

  • Cases

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Industry Waste Pressure Power Generation
Industry waste pressure mainly include high-pressure process gas and saturated or superheat steam with pressure in steel and chemical factory. Currently, these gas or steam pressure is decreased to required value through pressure reducing value, which waste pressure energy. Kaishan direct expansion screw power generation unit can recover the pressure energy and convert it to electricity energy through a generator, which can bring good benefit for customer. Direct expansion power generation unit can be divided into back pressure type unit and condensing type unit. Asynchronous or synchronous generator is used for power output. It can be divided into steam type unit or gas type unit according to working medium.
Industry waste heat accounts for 17% - 67% of fuel consumption, but only 60% of the total waste heat resource can be recovered. Kaishan ORC screw expander power plant is suitable to recover industry waste heat directly or indirectly e.g. hot water, hot oil, steam, engine jacket water/exhausted gas and gas-turbine exhausted gas, and finally convert into electricity. According to heat resource gather mode, Kaishan ORC screw expander power plant is categorized as direct recovery ORC unit and indirect recovery ORC unit. It can also be categorized as hot water ORC, steam ORC and other ORC according to different waste heat resource type.
A Kaishan ORC screw expander power plant case is described as follows: 

 Project Location:Sinopec Beijing Yanshan 
Company Heat Source:Gasoline, 135℃in&70℃out, mass flow rate: 125t/h 
Project Introduction:A single loop ORC power plant was chosen. Gasoline is led to evaporator & preheater in order to provide heat to R245fa, produce saturated R245fa gas with high temperature & high pressure. The gas go into expander and drives the generator to deliver power. Power plant is in parallel with the original air cooled condenser from customer. If ordinary maintenance or emergency shut-down happens, gasoline is transferred to air cooled condenser for cooling.
This project is remarkable for it’s high efficient power generating based on direct heat exchange with gas oil, no auxiliary medium is involved. In addition, this power plant is designed under the requirement of anti-explosion and high reliability in petrochemical industry. The installed power of screw expander power plant used for Sinopec Beijing Yanshan Company S Zorb process is 900kW, anti-explosion grade: dIICT4. It’s estimated that the power plant could produce 4.73 million kWh net power, save 1656 ton standard coal consumption, and reduce 3934 ton CO2 emission every year. It also saves 0.6048 million kWh energy consumption annually on original air cooled condenser. Kaishan cooperated with SEG(Sinopec Engineering Group) to integrate both advantages after 《Energy Saving Services Cooperation Agreement》contractwas signed in June 2015. This project is also an outstanding and typical low grade energy recovery solution provided by KS & SEG together.
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